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Automotive Electrical Connectors

Automotive electrical connectors are electromechanical devices used to connect electrical components in a vehicle.
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Product Feature

Automotive Electrical Connectors


Automotive Electrical Connectors are essential components in the construction of a vehicle's electrical system, facilitating the secure and efficient transmission of electrical signals and power between various components. These connectors play a critical role in ensuring the proper functioning of electronic systems within automobiles. 


Characteristic:

Housing for Female Terminals, Wire-to-Wire, 3 Position, .394 in [10.01 mm] Centerline, Sealable, Gray, Wire & Cable, Power & Signal, DEUTSCH DT



automotive electrical connectors

Product parameters


Product Type Features

Housing Features

Connector Shape

Triangular

Housing Material

PA GF

Connector System

Wire-to-Wire

Centerline (Pitch)

10.01 mm [ .394 in ]

Connector & Housing Type 

Housing for Female Terminals

Dimensions

Sealable

Yes

Compatible Insulation Diameter Range

2.23 – 3.68 mm [ .088 – .145 in ]

Connector & Contact Terminates To

Wire & Cable

Product Length

29.67 mm [ 1.168 in ]

Primary Locking Feature

Integrated in Housing

Product Width

18.71 mm [ .737 in ]

Mixed & Hybrid Connector

No

Connector Height

24.38 mm [ .96 in ]

Configuration Features

Usage Conditions

Connector Modification

End Cap

Operating Temperature (Max)

125 °C [ 257 °F ]

Number of Positions

3

Operating Temperature Range

-55 – 125 °C [ -67 – 257 °F ]

Blank Cavity Position

0

Operation/Application

Electrical Characteristics

Circuit Application

Power & Signal

Operating Voltage(VAC)

250

Industry Standards

Operating Voltage (VDC)

250

UL Flammability Rating

12mm Flame Test per Standard UL-94

Nominal Voltage Architecture (V)

12, 24, 48

Agency/Standard

SAE J2030

Body Features

Degree of Protection

IP68, IP6K9K

Cable Exit Angle

180°

Packaging Features

Primary Product Color

Gray

Packaging Method

Box



Packaging Quantity

1100

Contact Features

Other

Contact Type

Socket

Connector Position Assurance Capable

No

Contact Size

Size16

Serviceable

Yes

Mating Pin Diameter

1.59 mm [ .063 in ]



Contact Current Rating (Max) (A)

13



Mechanical Attachment



Mating Alignment

With



Mating Alignment Type

Polarized



Strain Relief

Add By Accessory



Connector Mounting Type

(Free-Hanging)



Terminal Position Assurance

Yes




Here are the steps on how to use automotive electrical connectors:


  1. Identify the type of connector:The type of connector will determine the specific steps that you need to follow to use it.

  2. Prepare the connector: Some connectors require that you strip the insulation off of the wires before you can connect them. 

  3. Connect the wires:  Make sure that you insert the wires into the connector correctly. 

    (The wrong way to insert the wires can damage the connector or the wires.)

  4. Secure the connector: Once the wires are connected, you need to secure the connector. 

  5. Test the connection: Once the connector is secured, you can do this by checking the voltage or current that is flowing through the connector.




Automotive electrical connectors are electromechanical devices used to connect electrical components in a vehicle. They are used to transmit electrical current, data, or other signals between the components.


automotive electrical connectors 4

Automotive electrical connectors come in a variety of shapes and sizes, and are used in a wide range of applications, including:

1.Lighting: Automotive electrical connectors are used to connect light bulbs, headlights, and taillights.

2.Powertrain: Automotive electrical connectors are used to connect the engine, transmission, and other powertrain components.

3.Chassis: Automotive electrical connectors are used to connect the body, suspension, and other chassis components.

4.Electronics: Automotive electrical connectors are used to connect electronic components, such as the radio, navigation system, and airbag system.




Automotive electrical connectors are crucial components in modern vehicles, serving as the interface between different electrical systems and components. These connectors play a key role in ensuring reliable and efficient electrical communication within a vehicle. 


1. Purpose:

Electrical Connections: Automotive connectors facilitate the connection and disconnection of electrical circuits in a vehicle.

Data Transmission: They enable the transfer of electrical signals and data between various vehicle components.

2. Types of Automotive Electrical Connectors:

Wire-to-Wire Connectors: Joining two or more separate wires within the vehicle's electrical system.

Wire-to-Device Connectors: Connecting wires to specific devices or components such as sensors, lights, and control modules.

Board-to-Board Connectors: Used in electronic control units (ECUs) where circuit boards need to be connected.

Terminal Blocks: Provide a secure and organized way to connect multiple wires.

3. Key Features:

Waterproofing and Weather Resistance: Many connectors are designed to withstand exposure to the elements, ensuring reliable performance in various weather conditions.

Vibration Resistance: Given the dynamic environment of a vehicle, connectors must be able to withstand vibrations to maintain a stable connection.

Durability: Automotive connectors are often made from materials that can withstand the harsh conditions within an engine compartment.

4. Connector Materials:

Plastic: Commonly used for non-critical connectors and those not exposed to extreme conditions.

Metal: Used for more robust connectors and those requiring better heat dissipation.

5. Connector Types:

Terminal Connectors: Allow for the connection of wires to components.

Plug and Socket Connectors: Enable the connection and disconnection of two components, providing a modular and replaceable interface.

Multi-Pin Connectors: Used for complex systems where multiple wires need to be connected simultaneously.

6. Diagnostic Connectors:

OBD-II Connectors: On-Board Diagnostics connectors are standardized interfaces used for vehicle diagnostics and reporting.

7. Industry Standards:

ISO Standards: The International Organization for Standardization (ISO) sets standards for many automotive connectors to ensure compatibility and interoperability.

8. Connector Maintenance:

Regular inspection and cleaning are essential to prevent corrosion and ensure a reliable electrical connection.

9. Emerging Trends:

High-Speed Data Connectors: As vehicles become more advanced, there is a growing need for connectors that can handle high-speed data transmission for applications like advanced driver-assistance systems (ADAS) and infotainment.

10. Importance in Vehicle Electronics:

Reliable connectors are crucial for the proper functioning of electronic systems, including engine control, safety features, entertainment, and more.


Automotive electrical connectors are an essential component of any vehicle. They are used to connect the various electrical components in the vehicle, and to transmit electrical current, data, or other signals between them. Automotive electrical connectors are designed to withstand the harsh environmental conditions found in vehicles, and to be reliable for many years.

Dimension

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