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Battery Charging harness

A Battery Charging Cable is a type of cable specifically designed to connect the power source to the battery charging system.
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Product Feature


Battery Charging Cable

Battery Charging Cable is a type of cable specifically designed to connect the power source to the battery charging system. It transfers electrical energy between electric vehicles and charging infrastructure, allowing the battery to receive power for charging.This product uses XT series high-quality thick gold-plated connectors with smaller size and larger current. It uses UL3135 series extra soft silicone wires with good electrical and physical properties, allowing the product to adapt to more harsh environments and in more demanding environments Wiring in small spaces.

Product Description

CableUL3135#16 Extra soft silicone cable
Connector

XT30U-F

Terminalgold plating
Wiretinned core,  silica gel
Rated temperature-40~ 125℃
Applicable current15A
Applicable voltage500V AC/DC
Flammability rating94V-0,  VW-1,  CSA FT1



Packaging & Shipp

Packaging

PE bag per pcs Customized packaging is available

Carton size

40cm*30cm*25 cm. Customized carton is available

Shipping by air

 2-7days

Shipping by vessel

10-25days depend on the port of destination

Logistics and transportation

 sea transportation/air transportation/land transportation

Payment method

TT

Minimum order quantity

200pcs

Delivery time

15~25D

Supply capacity/month

50000PCS



Advantages of XT30/XT60/XT90 plugs:

The concave design at the tail of the sheath makes it easy to weld and protects the solder joints from water vapor.

Precision mold processing, tight connection without leaving gaps, and good sealing performance.

Clear marking symbols for positive and negative poles.

Thick gold plating, using a high-current banana plug direct plug design, larger contact area, smaller size, larger current; XT30 rated current 15A, instantaneous up to 30A; XT60 rated current 30A, instantaneous current 60A; XT90 rated current is 45A; instantaneous current is 90A.

The special-shaped sheath design + card slot design solves the troublesome problem of plug insertion backwards, and also makes the plug connection tighter and more beautiful in appearance.

Anti-slip plug-in design, easy plug-in and pull-out.

The humanized tail welding wire port is arranged outward at 180 degrees, making the welding work easier. 6.7g/set


Advantages of extra soft silicone wire:

Silicone wire has the advantages of high temperature resistance, low temperature resistance, electrical insulation, good chemical stability, high voltage, aging resistance, and long service life.

Use environmentally friendly silicone rubber material as the insulation material. The silicone rubber is soft, has good flame retardancy, and has better wire performance.

It has the advantages of good acid resistance, alkali resistance, fungus resistance, resistance to hot and humid environments, resistance to various greases, water resistance, and pressure resistance.

The extra soft silicone wire is made of tinned copper with a diameter of 0.08mm, making the wire softer.


Where Battery Charging Cable is suitable?

XT30/XT60/XT90/EC3/EC5 and other lithium battery model aircraft connectors are mainly used in batteries, ESCs, chargers, etc.


New energy wiring harnesses are an essential component of any electric or hybrid vehicle. This type of wiring harness is designed to meet the specific needs of these vehicles, and it helps to ensure the safety, efficiency, and range of the vehicle.


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Sample Prototyping

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OEM/ODM


Product Q&A


What are the key components of a Battery Charging Cable?

The main components include multiple conductors, insulation materials, protective layers, and specialized connectors for secure power transfer.

Why is a Battery Charging Cable important for electric vehicles?

It plays a crucial role in enabling the rechargeable batteries in electric vehicles, ensuring they receive power efficiently and safely.

How long are typical Battery Charging Cables?

The length can vary, but they are designed in different lengths to accommodate various charging station configurations and vehicle positions.

What safety features do Battery Charging Cables have?

They often include features like overload protection, short-circuit protection, and overheat protection to ensure safe charging processes.

Can Battery Charging Cables be used for different electric vehicles?

Yes, many charging cables are standardized, allowing them to be compatible with different electric vehicle models and charging infrastructure.

What is the role of connectors in Battery Charging Cables?

Connectors ensure a secure and proper connection between the cable and the vehicle's charging port, facilitating efficient power transfer.

How do you maintain and care for a Battery Charging Cable?

Regular inspection for wear and tear, avoiding sharp bends, and storing the cable properly can contribute to its longevity and performance.

Can a damaged Battery Charging Cable be repaired?

In some cases, minor damages can be repaired, but it's often recommended to replace the cable to maintain safety and reliability.

What advancements have been made in Battery Charging Cable technology?

Advancements include higher power capacity, faster charging speeds, and improved materials for enhanced durability and efficiency.

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